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FlatPak House ceiling

by Jamie Young last modified Apr 22, 2005 07:50 PM
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FlatPak House ceiling

Posted by Jamie Young at March 25. 2005

Anyone have an idea what the material used for the ceiling of the FlatPak House featured on page 137 of the April/May issue is? It appears to be birch plywood, hard to be sure though.

Re: FlatPak House ceiling

Posted by uncleho at March 26. 2005

Don't interior walls and ceilings have to meet some fire code?

I think it is painted fibercement boards.

Re: FlatPak House ceiling

Posted by kurt bonk at April 13. 2005

I was guessing MDF

Re: FlatPak House ceiling

Posted by Gregory La Vardera at April 13. 2005

I'm not sure if you are looking at the ground floor ceiling or the second floor ceiling, but the second floor is what caught my attention. I spent a lot of time studying the ceiling as I think this is one of the most interesting parts of this house and really speaks to the method of pulling together components sourced from different suppliers in different materials - this is a real furniture like approach.

Anyway I believe the ceiling is the underside of a metal foam sandwich panel. It has a lightly embossed texture and obvious seams which reminds me of this product. This ceiling also follows the slope of the roof as it pitches from one side to the other and you can see a sub structure that is raising it up above the wood framing. That sub structure appears to consist of a series of short tubular steel posts, and horizontal steel tubes running over them which appear to carry the roof loads to each small post and then down to the major wood beams. What I don't understand is that these horizontal tubes do not appear to be strong enough to support the snow loads they must get in that region. The roof system thickness as you see in the exterior shots also looks much thicker than any of the sandwich panels I have seen. So this suggests to me that there is some other framing support hidden in the middle between two layers, one being the roof and the other the ceiling. Or its a product I am not familiar with. But I can't see it, and hes not telling, and whatever it is it may not even make it into the production models.

Re: FlatPak House ceiling

Posted by Mark Meyer at April 14. 2005

There are some steel/EPS/steel SIP panels that are quite thick, upwards of 11.25 inches. I imagine that is what the roof structure is. Something that thick in a stressed-skin panel shouldn't have any problems carrying the loads across that span and evenly distributing it to the intervening structure.

mark

Re: FlatPak House ceiling

Posted by kurt bonk at April 22. 2005

I agree with Mark, Look at IKEA those panels are HUGE. TG!!!! This Old House used 10 in Mass for both roof and floor. Insulspan I think. Plams 4'OC

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