Windows and A LOT of insulation
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Tuesday our windows were delivered, and Vern and I were on site bright and early to unload them with the assistance of a very nice Canadian truck driver. Over last weekend we started trying to set the 12x12 glass blocks by first building and painting 2x6 boxes, adhering the blocks to the boxes with silicone, and then setting and attaching them to the openings. We completed a few and decided we weren't happy with the results so we're on to plan B using laminated plywood. We also got a start on installing our windows. All of the openings in the ICF need to be roughed out with lumber to provide a nailing surface for the window flanges, and we've spent most of the last four days cutting, gluing, screwing and power nailing toward this cause. As expected, the the upper level living room windows are proving to be quite a challenge. Fortunately, Vern has some pretty extensive rock climbing experience and very long arms, so he did the work up on the extension ladder while I acted as tool jockey and gopher on the shorter ladder. Getting some seriously heavy, 48 x 48 triple pane windows up 15 or 20 feet is going to be interesting, but at least we've gotten the more labor intensive part of the job done. Here's a shot of the front with a few of the smaller windows and glass block in place:
and one of the the big, south facing windows that looks out onto the lower roof deck:
On Friday we received our interior framing lumber and the acres of roof insulation panels. These were delivered in an almost full 18 wheeler trailer that I thought we would never find the front of, and again, it was just Vern and I and a nice driver there to unload. Although the bundles aren't heavy, they're 48" square and very cumbersome so we got our morning workout in while the neighbor kids watched and looked confused.
Since we supplied this insulation rather than our roofer as would be typical, we are responsible for placing it, leading to the dilemma of how to get it all up onto the roof. I think there are around 100 bundles, most with five sheets of 5" thick foam. Fortunately we had a great friend volunteer to help us out today, and a rainy-day adventure that was intended as a plan and organize mission turned out to be an all out effort, and the three of us got all of these bundles onto the roof in about three hours using the straps and a rope. And after a dry week (finally!) the rain turned everything into a mud pit again to make the job even more fun. An after-work dinner at the local drive-in drew quite a few strange looks for our little trio of mud people. This picture was taken after about half the bundles had already made their way up:
Tomorrow we'll get a start on placing the two 5" layers plus the layer of tapered panels that provide the pitch for drainage after we use the shopvac to pump off the few inches of water that's up there with nowhere to go.
We hope to make a bunch more progress on the window installation tomorrow with some extra help and equipment, and we're scheduled for roofing and the stoop on Wednesday if the weather cooperates. Hopefully we'll be dried in by the end of the upcoming week and be able to start on interior framing and schedule plumbing and electrical rough-in.
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roof insulation
The insulation was supplied as part of our "building envelope" package so we didn't actually choose the supplier or type. It's EPS, supplied by AMC insulation of Canada, who is, I believe, also the mfgr of Logix. If I knew then what I know now, I would have questioned the overall cost savings of EPS vs. a thinner/higher R value product. As I understand it, the 10"-16" screws needed to attatch the thicker EPS are adding quite a bit to our roofing cost, not to mention the cost of materials for the added height of the parapet (to end up at railing height after the insulation is in place).
Add the roof insulation to the long list of Canadian products we've used. Even the Toto soft close toilet seats that showed up the other day said "made in Canada".
Windows
What window manufacturer did you go with?
Still loving the blog updates!!!
HURON?
that looks like the logo for "huron windows" on that window photo
http://www.huronwin.com
correct
Huron windows. Never saw them in person prior to them showing up on site but they came highly recommended by our architect and I consider this one of the major concessions we had to make because of our climate. Hopefully they perform really well, because lets just say I'm less than thrilled with their (lack of) style. The hardware on the sliders is photo worthy in it's ugliness...hopefully easily replaced with something cool. They do seem like they're excellent quality and impressively rigid and stable for vinyl, even with the 49x73 unit we installed today. I'm also hoping the white grows on me, as realistically, I don't see them getting painted anytime soon.

tapered insulation
Which supplier did you end up going with for the tapered insulation? Is it the DOW product (XPS) or another type of foam altogether (EPS or Polyurethane)?
Mark