The foundation is in!
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After not hearing from Ron the builder during the week, I called him Saturday to confirm that all systems were "go" for the 2-day set starting on May 23. At first he seemed surprised by my phone call, especially since he wasn't expecting the set to occur until later in the week. I asked him precisely when "later" in the week the set would occur.
"I'm not sure... I suspect it will be Wednesday," he replied. I was incredulous, especially considering the scope and magnitude of the foundation set. Walls have to be made. Walls have to be transported. Set crewmen have to be transported. The excavation had to be complete. The crane had to be there.
"How can you NOT be sure about something like this?" I asked. "And if you knew the set date was delayed by a couple of days, why didn't you let me know? I have a schedule to work around too."
"I'm afraid you misunderstood... and now I am less confident about the exact date" replied Ron meekly. And it's at this point that I nearly lost it. Not only did he forget about the set date, he intoned that I misunderstood him when I basically took him at his word, verbatim. I was deeply offended and annoyed at the oversight.
Needless to say, harsh words were exchanged, some panicky phone calls were placed to the various players, and we were left with an uncertain future. According to Ron, the only certainty was that the set would not begin on Monday since he had not received any telephone calls from Superior Walls, and usually they are pretty good about confirming things.
Indeed, as it turned out, he was dead wrong! A representative from Superior Walls came down to check out the excavation on Monday. However, the actual set would occur on Tuesday (today). Fortunately for Ron the builder, the excavator did an EXCEPTIONAL job with the site with just the right amount of overdig. And most importantly, he finished his work just in time for the Superior Walls (any later and I would have been charged a $500 postponement fee). In the end, the job site conditions were so ideal that the crew was able to complete the foundation set in less than a day, thereby saving me a full day's crane rental!
The following are some pics I took of the set this morning. I would have loved to have been there to capture the very first panel being installed... but the traffic on the Montauk Highway east of the Canal was biblical!
Yep, that's an 85-ton crane! Total overkill; it was sort of like using a blow torch to light candles. It pretty much destroyed the street, so I can tell that the town will be VERY happy with me.
It's starting to take shape...
This is a tiny 2.7-foot segment flying through the air...
...craned into position...
...easy does it...
...and the corner joint is bolted together.
A 14-foot section getting craned in.
A view from the garage side (yet to be done).
Amid the destruction of my lot... my lilacs were salvaged, and they're nice
n big.
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Eclectic
The neighborhood was originally developed back in the '50s as a bunch of one-story ranch-style vacation cottages and capes. Over the years some houses were knocked down, second stories and garages were added to others while some were just left intact. The end-result is that you will find just about every type of house imaginable on the same street- from Bauhaus-international style to Mediterranean villa to New England saltbox to some strange hybrid concoctions in between as well as the traditional Hampton-style shingled farmhouse. In a neighborhood rife with such eccentricity, gables and all, I think my house will blend in perfectly!
Superior Walls question
I'm curious as to which franchise you are working with for your Superior Walls, and what your opinion of working with them is. I think there were 2 franchises in NY state the last time I checked. I plan on use them as well, which is why I ask. Also, how competitive were their prices and fees?
Thanks!
Great
I used Superior Walls of the Hudson Valley (http://www.swhv.com) located in Poughkeepsie, which is approximately 200 miles from my house site. I really can't say that I have any complaints (so far) with my Superior Walls experience. I suppose my only gripe is that it does not allow you to have supreme design flexibility- each segment has to be at least 1.5 feet in length and has to be supported by a corner joint, i.e., no stand-alone wall sections. Also, I was REALLY annoyed that they offer an 8'2" height wall and a 10' height wall, but no 9' height. When I asked my account rep he said that it made no sense to offer a 9' when there was only an $8/linear foot difference in the price between the 8'2" and 10' walls. I can understand that... but it makes it quite a challenge if you want to achieve a 9' ceiling height(like me).
Cost-wise, I am not sure how this stacks up compared to doing a monolithic pour or using ICFs. As a rule of thumb, for the 8'2" walls you are looking at approximately $66 per linear foot plus additional charges for beam pockets, window cutouts, door openings, stacking charges, taxes, outside/inside corners, engineering, etc. Still, all things considered, I am pretty happy with the product, the cost and the prompt, courteous service. I think I am really benefiting from the fact that the Superior Walls (after they are completely dried out) will have a nice, consistent finish that never needs finishing or maintenance, and it all comes together in a single day. There is no stray rebar or ICF seam to cover up.
However, I have yet to see how the first floor walls will stack up, so-to-speak. I understand that this will be really tedious because it requires extra precision, leveling, grinding, etc. So I will let you know how this goes in (hopefully) two weeks.
Also, I understand that the Superior Walls R5 (which is what I am using) will be discontinued soon in favor of the Superior Walls Xi which is supposed to contain an extra 1.5" of foam R-24 insulation. This is due to anticipated changes in the IBC that will require all basements to have a minimum R value of 24. The Xi eliminates the need for having to bat in fiberglass insulation between the studs after the fact. But then again, it's also supposed to be 20% more expensive.
geting started
Congratulations on the beginning of your home. My wife and I are really impressed with the design of the greenbelt 2 and are considering building one ourselves. Im looking forward to your progress. Ill be curious to see what it looks like with a garage.

Its a set fest on livemodern!
This is exciting! And look at the houses in the background - its Gableville!