March 28, 2006 Synopsis
Editorial Rating:
Stitch-up
We have been surrounded by new construction in our neighborhood for the last six months. Being absorbed in the world of construction has been consuming. Our once quiet property has two new homes beside it; right now, I can hear a nearby backhoe digging the footings for a new foundation down the road. We have become familiar with the amount of work and time that is required to build a house from the ground up. When our house arrived, David and I thought of the set day as the end of the road. In actuality, the house was delivered in a bare bones state. If I passed by a home that was in the stage that our house was delivered, I would imagine that the builder had another 5 months of full-time work in order to complete it. We were hopelessly unrealistic about how long it would take us to complete the house… doing most of the work ourselves after work and during a time of year when the sun sets early. And since our quiet town is experiencing a mini-boom at present, we’ve had some opportunity to observe less successful builders stagnate with their projects. In the end, we received our certificate of occupancy one year and two days from the day that escrow closed on the land purchase.
The very first moment I walked into our house, I put a 4” nail through my foot. I think that I am now distant enough from last years’ events that I can see that it was a fitting entrance. It was very frustrating to have our house set on a Friday. The house was set on the foundation with shims over the weekend and we had to walk around the modules gingerly until they were fully set and bolted the following week. They were very unstable where they sat and there were also gaps between the modules. We were very worried about Walter falling through the cracks and hoped that there wasn’t an earthquake or a wildfire during this vulnerable time. I was very eager to get to work on the house since I had been dreading the stitch-up period for many months. The gaps between the modules turned out to be strangely fortunate since we had no other way to remove the metal roofing that was shipped loose in the modules. It was like a ship in a bottle; the pieces were so long that there was no way to get the pieces out the door without bending them. We removed the pieces in tandem; David and his mother’s partner (who is also named David) fed the pieces to me outside and when there was enough distance between David and me to support the weight of one piece, “Grandpa” David dropped down the front door to help on the other side.
Here's an image of our floor plan, the pink lines indicate where the roofing was laid.
Removing the metal roofing consumed an entire day and that was the moment I started to fear that my stitch-up schedule was moot. In fact, I looked at an old spreadsheet recently and have to shake my head that I thought that I would have the interior painted by the end of that Sunday. It still isn’t done.
My attitude of desperation, imagining that we didn’t have time or options was very unproductive… such as dreading the stitch-up and wanting that period to be over with as fast as possible. I feel that we were bungling, not taking the time to figure out the little problems but most of all, not taking care of ourselves and allowing stress to utterly overwhelm our lives. We ate very poorly and sometimes would go without eating just so we could complete the current task. Dealing with such an incredible amount of stress really forced me to re-examine my reaction to everyday pressure and I am trying to be more easygoing about life in general.
We spent so much time at Home Depot that we became very familiar to its employees… and especially the roach-coach vendor outside the store. Every outing to Home Depot took precious time away from the house and our trips were especially filled with anxiety. Worse yet, was when we needed to make trips to the Burbank IKEA for forgotten handles and replacement parts (which I think must be the most hectic and hostile IKEA on planet Earth). On average, we have made two to four trips per month and accidentally assimilated the IKEA lifestyle. Walter and I even eat some pretty strange fish products and various Swedish foods. I made traditional Swedish split pea soup for Christmas, decorated our tree with IKEA ornaments. I really had no idea I was doing all of this; I had no control over these Swedish impulses.
We received a lot of help from our friends Jon and Vitri, who once resided in the guesthouse that sits 1” from our property line. We’ve known Jon since college; he tunes and repairs Gamelan (Indonesian percussion instruments) as a side job and is consequentially very handy with woodworking and tools. His wife is an architect from Jakarta, and she was helpful when we were trying to decide issues such as where to place the handles on the kitchen cabinets. They worked for pennies and always maintained that they were helping us for selfish reasons… being that they were helping us move in our new house so that they could move into our old place. They put in the entire cork flooring, assembled many of the IKEA wardrobes and cabinets, painted a couple of rooms, completed countless other tasks around the house and on top of everything, helped us move. Walter, David and I enjoyed spending time with them. They were always very calm and they taught Walter the names of our different fans (Whisper-Cool, Honeywell and Lasko); we had many fans running since it was at the end of summer. Just yesterday Walter and I were in Home Depot and he said to me, “Mommy, that fan is named Honeywell” and he was right!
My mother-in-law, Janet, and her partner, David, were invaluable to us during the stitch-up. They drove every weekend from San Dimas to help out, for months. Janet is a fantastic cook and every week she brought casseroles and our favorite dishes to the house because she knew we didn’t have time to make food. Then she watched Walter while David, David and I worked unfettered until it grew dark. They insisted always that they would help the following weekend even though they were tired. My dad also stayed for a while to help us out just before he left for Northern California to build a house of his own. We also had another day when our friends, David’s sister and her husband (who is also named David!) came to help in full force. David’s father was also a great moral support and we welcomed his company, compliments and diversion during times when he was able to pry himself from his busy concert and teaching schedule.
We gradually grew less frantic and became more realistic about our capabilities until we completed the barest minimum in order to earn our certificate of occupancy and convert our loan to a mortgage in November.
I hope that by being honest about our experiences this blog has been useful. When we first planned to build a home, the process seemed shrouded. Nobody wanted to freely give information about the day-to-day experience of building a home. We heard many pessimists who told us “careful that you don’t get divorced!” If building a home was so terrible, I wanted to know why it was so terrible and what was involved. Anyway, I hope our experiences have been insightful to those who are interested in taking a similar road.
Foundation Contractor
The day finally came when we could no longer hope that the contractor would either finish the work or pay us what he owed us for not completing the work. I got so worked up talking and thinking about him that I am afraid that I sounded like Samuel L. Jackson in Pulp Fiction whenever he was mentioned... “and I will strike down upon thee with great vengeance and furrrious anger…!” We retracted an earlier complaint that we filed with the Contractor’s State License Board because his wife gave us a sob story about having trouble making their mortgage. I don’t know if I mentioned this in the blog but he bounced a check to the concrete supplier for our second pour and the concrete company inevitably placed a lien on our property; we were worried that we wouldn’t be able to close our loan because of the lien. Fortunately, he paid the concrete company and four months later, when the remaining work was still unresolved and we couldn’t imagine this guy having ever completed a job to satisfaction, we knew we had to re-file the complaint.
I was not prepared for the quick response from the License Board, they were clearly very unhappy with this contractor. We suspected that there may have been multiple complaints against him and David also did a great job of documenting our complaint. We received a call from the License Board just a few days after sending the papers from this nice woman who asked us, “Is this amount all that you want? Where do you want him to send the check?” I do not know what she told him, but whatever it was, it worked. We almost felt as though we were sending the Mafia after him.
We recently discovered that the architect who referred us to him just filed a $40,000 claim against his bond and has also filed a complaint with the license board.
Pictures of our current progress
Front View of the house; it is raining right now.
We still have paint, hardware and supplies lying around since we're still using them.
South side of the patio.
This is the north elevation. The evaporative cooler is our bane; we have ideas of how we can cover it up. For the time, I appreciate that it's energy efficient.
The yellow color is what I'm painting over and the tan is the natural color of the Hardi-plank. Yes, I know it's looks like a mess...
It's time consuming to paint siding by hand!
Entry
We like how spacious our house feels.
Family Room
Obviously, this is the kitchen.
When we retouch the wall, we'll also bring the dark gray to the other side of the wall.
Our laundry room. This is where we want to put in an aluminum roll-down door.
This will be a "living room" when we furnish it. Can you see the boxes of cork planks in the backgroud?
Master bathroom
Master bedroom
Music room
Walter's room
This is our view from the supposed living room.
Remaining Tasks
There are several remaining jobs left on the house but fortunately, we are hiring others to complete many of them. We just cannot see ourselves taking on any more large projects. The rain slowed us down considerably over the last months. We’re starting to return to our normal life of friends, food, music and family and many of the remaining jobs we just are not capable enough to complete. I will continue to update regularly.
For now I’ll skip the narrative and list our remaining items:
Contractor jobs:
- Deck railing
- Plaster over the patio
- Seal the patio
- Foundation vents
- Solar installation (hopefully)
- Fence and gates
- Gravel driveway
- Drywall patching
- Electric (some of the outlets and switches do not work)
- Paint the front door
- Install aluminum pull-down door for the laundry room
- Level and adjust all doors
Our remaining jobs:
- Etch the front door and the sidelight
- Finish/repair roofing and edge metal
- Repaint the exterior and paint touch-up
- Drive nails/spackle holes on the Hardi-board
- Spackle numerous drywall checking cracks
- Repaint the interior
- Install one more exterior lamp
- Install kitchen backsplash
- Install bathroom backsplash
- Clean and seal bathroom slate
- Install gutters and rain chain
- Repair kitchen cork flooring
- Install kitchen toe-kick
- Replace range vent ductwork
- A bit of miscellaneous hardware
- Seal cork floors with polyurethane substitute
- Replace some baseboards
- Furnish the house
As you can see there are many more remaining items. The paint has always been an issue since we have completed things piecemeal. Also, the newly primed drywall soaked up a lot more paint that we anticipated; it also behaves a little differently since it is a no-VOC paint. As a result, it is spotty. There was also the issue of not being able to complete the paint while the drywall was being stitched between the module marriage lines. Either from procrastinating the trip to Culver City for more paint, or moving things around in order to finish, the final coat fell by the wayside in the last months.
We have an ongoing leak from our brand-new LG dishwasher that in turn, ruined the flooring in the kitchen. We also had to replace an adjacent cabinet door that delaminated because of escaping steam. We haven’t been able to finish the cabinet toe-kicks because we need to lightly mop up the floor and cabinets after the dishes dry. Another issue in the kitchen was with the range vent. The ceiling hole is not at all centered with the vent itself. We tried using double galvanized elbows in order to make up for the distance but it just wouldn’t fit. The cheap dryer vent-esque ducting will have to stay there until we have time to address that issue.
Our dark gray painted interior wall really took a beating while we had many supplies and fixtures piled near it and against it. We also need to continue the color on the right side. David recently ripped off the baseboard so we can replace it with stainless steel or something that is lighter gray and also fix the slight bowing when the drywall was seamed together.
Before we moved we gave away/donated a lot of our older IKEA furniture. Our house is Spartan in the meantime but we do have a grand plan of making our own plywood furniture soon. We could furnish our house with more IKEA furniture, but I think we have already exceeded the acceptable IKEA content in our home. We bought a router and we are very eager to start on our plans. I hope we can fabricate all of our furniture with the exception of dining chairs.
We finally got most of the siding up. Goshdarnit, we were so sick of seeing the words “Tyvek” on the side of the house. Actually, there is one or two more courses that need to be in and I think “Tyvek” can still be seen. We originally painted the entire back module yellow and even though we didn’t like it, we went with it, since we needed to have it painted any color for the appraiser. Then I thought it was best to wait for the rest of the siding to go up before I changed the color. I started repainting a few days ago and now it is my current project and will have to wait until the rain clears up on Thursday.
fabprefab Zone & Modernism
It was very interesting to hear the discussion at CA Boom 3 over the weekend. There was some dialogue about the same type of difficulties that we’ve experienced such as fair appraisals, modular/manufactured terminology confusion and financing. We managed to make things work, even though it was a difficult process and none of the battles that we were involved in last year matter now that we are living in our home and nobody cares or knows that it was trucked in from Utah.
Our project was truly born from this online community and it was great to meet Gregory La Vardera, Michael Sylvester and Marshall Mayer in person. David and I are so proud of our house and we consider ourselves fortunate that Greg designed our home. Judging from the attendance at the fabprefab zone, it seemed to me that interest in modern prefab has exploded in just two years since we first started. When I was waiting to introduce myself to Marshall, there was a sweet elderly couple talking to him at the mkd booth and they were armed with all sorts of prefab brochures, not at all the typical stereotype of a modernist.
For us, having a modern home has already had a tremendous impact on our everyday lives and we are starting to feel that our work was worthwhile. The design of our house provides great cross-ventilation and natural light. We crank open the windows nearly every day and we never have stale air in the house. In fact, we took off the screens and it is feels very close to being outside; we’ll have to put them back on when the mosquitoes come back. We have a whole new attitude about spiders and insects and many times they wander into the house and we have fun identifying them and then take them outside. We are already aware that yellow jackets and most bees die off in the winter, which is something I never paid attention to before we moved. We get to watch the moon cross the sky through the different windows in the house and sometimes we get to watch it while we go to sleep. We are also so much more aware of the seasons and are very eager for the warm weather to return. In our old house, seasonal changes were nearly unnoticeable. Also, now that we have in-floor heat, ecological paint and cork flooring I no longer have asthmatic symptoms. I haven’t used an inhaler since the dust settled during construction. In addition, I felt as though we were in a restorative environment during flu season. Anyway, these are some of the many things we appreciate about our new home.
Landscaping
We are very lucky that we found our property at all, much less bought it for the bargain price of 90K. In return, I hope we can make the best use of the land that we do have. Much of what I had planned earlier has changed now that we live on the property. I am sure that a lot of the final execution will depend on how we see the property change in the seasons. We took out the pond and instead are planning a marsh area. We had our backhoe guy dig out the area. Executing that will take a lot of work and that is something we will be working on probably in the fall. The area is technically in the actual floodway and receives very little sun, there are strange mushrooms growing there and most of the surface water drains there. I hope we can house some nesting blackbirds and frogs in the future. We will be landscaping it with native riparian plants like cattails, sedge, rush and barberries. The Theodore Payne Foundation has been a great resource for learning about and acquiring native plants.
We’re planning an organic vegetable garden and started our plants on our warm floor early this year. I’ve held off from transplanting them since we have a serious gopher problem near the vegetable garden. I found a pellet from a Great Horned Owl that has been haunting our property. It was a nearly intact pocket gopher. So I will probably let nature play out and it the meantime, continue to spread fox urine in the gopher holes (yes, fox urine).
We also built an herb planter from the remains of the tiki bar slab. Actually, I think I am typing at the exact spot where it once stood! We also used the chipped eucalyptus trimmings (when our trees were trimmed) for mulch.
Here lies the tiki bar.
We’ve also considered moving the south fence to the actual property line. The fence is shy 10’ on the longest border and someday it would be nice to reclaim our space.
The property line is near the peppertree in this photo. The wash is just beyond the rocks.
I’ve completed most of the major cleanup work and planted the grapes, sage, toyon, yarrow, irises and matilija poppies. Natives are bought very small relative to their mature size so everything is very bare still. We will also include a few non-natives like flax and millet to keep things looking tidier in the summer. I the meantime, I will have to wait to continue the landscaping after the fence is in place. As usual, one job holds up another and we’re about to enter another construction period soon.
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Hey, no fair!
You got to peek before I was done...
I don't know if I qualify as a rock star, I play a lot of recorder.
Thanks for the compliment! Actually, we nearly hit Home Depot on the way home from CA Boom. I still can't believe how far the modern prefab has come in such a short time; the interest at CA Boom was really amazing to see.
Oops...
...saw that there was a new blog entry from you, but not that it was not yet published. In any case, you still rock!
Marshall
wonderful!
It sure has been fun watching your progress. Keep up the beautiful work!
you made it!
You are in, you survived, and you can finish the rest at your own pace. Congratulations. Its been so good to see you inside the house, see the space for real, all the subtle things about the house are there. The small clerestory windows in the hall by the family room - what a difference the really make by letting some light into the middle of the house. Your finish choices look nice - I love the cork floors. And I can't tell if you were painting yellow down, or grey up, but either way it looks good.
I know your job is done, and perhaps even your blog, but I hope you will hang around and share your upcoming projects - the ones you do at your leisure, the ones that let you make it your home all over again. The garden, the furnishings. Don't leave us just yet!
Blog
I do plan to continue updating our progress; I think it's only the drama that is finally over :) We are thinking about the design of the fence, gutters and other large projects and trying to work around budget, aesthetics, function (the usual) and now that we have more time I think we will enjoy doing them.
This blog has been very instrumental in helping me to stay determined and I think I will need to continue to update as we move along. Everyone has been so generous with their comments and support over the last year and a half; it's been terrific for us.
I am painting the back module gray. The light yellow was a little too much since it is unfortunately juxtaposed with the tan evaporative cooler (David wants to paint that too). The dark color helps the windows pop more. We are going to put up a gutter system after the paint is up. We're looking into having galvanized box gutters custom fabricated (per Mark Meyer's online suggestion) with rain chains painted yellow custom welded by a friend. I actually think that the gutters will help pull the house together. The railing will also be nice to have around the deck.
Putting in the fence will be a huge improvement and we have saved a huge chunk of our budget for it. We're looking at metal fencing that will be painted to match our carport. I think that it would pair nicely with the gravel driveway.
Sara
WOW!!!
What a great update! Your house look great and I love your input on all the details.
Questions:
-Did you install your in floor heating yourself? How difficult? What brand? Is it a hydronic system in slab?
-Can you tell us more about the raised airconditioning(?) unit shown on the outside. I love hte fact that it is raised off the ground, but why? A CA code? And does this only supply your cool air or heat if you needed?
- I love the red chair with wood arms in the family room. Is this IKEA?
Thanks so much for your wonderful blog!!!
A/C, hydronic, etc.
Good questions.
The evaporative cooler was installed off of the ground since it is an up-draft type. We chose an evaporative cooler to save on energy costs. I think they use something like 1/4 of the energy required for a typical refrigerated cooling system. Since we didn't want it on the roof we co-ordninated with the factory to find something else. The project manager at the modular home factory chuckled when she saw the box for the unit, commenting that it was "huge." But this is a good example of why our project was challenging. We had to carry out the design of our home with the builder over the phone, and we were sent pictures here and there only after the work was completed. I served as the aesthetic coordinator and I have to admit, I did not know very much building terminology to get my point across, or even understand (half of the time) what the heck was going on. I only wish I knew then what I know now!
Although they were very accomodating during the fabrication process and were sensitive to our aesthetic concerns, I wonder if I would have kept the evaporative on the side of the house, I was expecting the module height to sit a lot lower than they do on site. Then again, I don't know, maybe it would look worse on the roof. Anyway, it was a practical choice. When the A/C contractor installed the unit on site they commented that our system was much more modern and efficient than other types of evaporative coolers that they've installed. In fact, they said they've only installed a handful of units like ours. I think the worst part is the triangular platform that the A/C contractor fabricated for us; it's supposed to be stronger than the platform that was sent with the unit. The evaporative cooler does only what it says; it cools.
Does that answer your question? :)
Regarding the in-floor heating... The in-floor heating was installed at the modular factory and was only hooked-up on site. You can see the tubing between the joist bays in the set photos on this blog. Modular homes usually sit on a stem wall type foundation, which is what we have. There is a crawl space under the house and we've found that it is very, very practical for maintaining and modifying the house systems such as plumbing, electrical etc. The floor heating is insulated with foil-lined insulation that keeps the heat under the floor and not in the crawl space. The funny thing is that there are cold spots in the floor at the marriage lines, since there are double support members at those locations.
That red chair is something we got at IKEA, I don't really think of it as being a design object, so I am glad you like it. It's a child's version of one of their flagship chairs, what is it called? - "Poäng" Mostly, my son flips it on its back, turns it around and pretends that it is a car. He rarely sits in it.
You're an inspiration
- Sara, I've been following your blog from the beginning, and I just want you to know you're a real inspiration. I hope my home will look half as good as yours. Thank you for sharing all these details
- and the reality of how much you have learned in the process of building.
Balancing Act
Sara, Your blog should be published. Your writing has style and it's a joy to read!
You are a total inspiration!
I can't help but ask about the balancing act that you represent. The stress of building vs. the joy of living in your own creation. As a mother of two young children (5 and 3mos old girls) I admit some intimidation. I don't want them to remember that mom was preoccupied with the building of a house and not them...Anyway, I am pursuing land in Sonoma County and reviewing budget issues. Already, my family has commented on the obsession that has taken over.
Thanks Again, Jennifer
thanks for being realistic
Hi Sarah,
Thanks for your very down-to-earth perspective on the process. Reading your comments about Home Depot and Ikea just makes my stomach churn. I've been doing remodels for the last year and a half and I'm in the middle of my own. I cannot even begin to calculate the time wasted and gone forever because the exasperating daily trips to Home Depot and Lowes. I've gotten to where I despise the employees of these places (whether they deserve it or not) and I try everything to avoid going there. Then there are the lost days when Ikea screws up an order. Their customer service is like going to the DMV, and there is never so much as a "sorry". The struggle to find competent subs is so, SO agonizing. The David and Goliath struggle with city and county bureaucracy seems like a never-ending battle.
You should be so proud of what you've done. Even if you feel you underestimated the effort and agony, it's still incredible what research, hard work and more than anything, perseverance can yield. You have an amazing, unique, very comfortable looking home and it's all because of your hard work. Congratulations and thanks for the inspiration!
FastTrack Foundation
Sara, did you end up using that foundation system or not? It looks from the pictures to be a "normal" foundation.
Fastrack
I was just thinking about that foundation system yesterday. We didn't use it because the engineer of the system talked us out of it, saying that it wouldn't have been cost effective since we had 6' footings. I think the difference was something like $1000-2000 difference with our original estimate.
In actuality, the Fastrack system would have been faster and less expensive but by the time we knew the real-world cost, our engineers designed the house with a traditional concrete foundation and it was too late to go back.
some questions for you
Hi Sara - I'm blindly submitting this question to you and hoping that you still frequent the LiveModern site and have some answers/suggestions for me. My husband and I are searching for a piece of land currently for our first home and in your blog you mentioned that your agent knew of land not listed in the mls. I'm wondering if you would pass along her name to us. There isn't a lot listed in the mls and we're hoping to get started asap. Additionally, I'm wondering if you would recommend any books that you might have read and/or found helpful during your building process. We've already contacted the broker in Seattle that you mentioned and he was delightful and very helpful. Thanks in advance for your time. Sincerely, Marcellina Walker
Can we get a New Year's update?

You Rock!
Sara,
It was sooooo good to meet you and David this weekend (and the little one that was still in David's shoulders after the trip from Home Depot to CA Boom - just kidding). As I said there and I will repeat there, you more than rock. You are a rock star in our world!
Thanks for the update, and enjoy your new home.
Marshall