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Set Day Recap

by Sara R. Sage posted on 08-14-2005 02:37 last modified 08-14-2005 02:37 —

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A picture is worth a thousand words. Here are 40,000.

Thanks to Matt from Live Modern for the photos and the champagne.

Crane setting up 7:00 AM

The 70 ton crane that we reserved was unavailable so they brought a 165 ton crane instead. It was huge. The boom (arm of the crane) was 200 feet long!

Crane 1

Crane 2

Prep Work

The owners of the modular factory drove from Provo to watch the set. They brought some foam (I have no idea what to call it) for the top of the foundation wall.

prep

Here's the set crew putting it on the foundation.

Truck Arrival 8:15AM

The trucks made it to our street from the truckstop without incident. I was worried about some low trees that line the main road to the property but it was okay.

These pictures are mostly taken from the vantage point of the street right in front of the property. The trucks had to turn right on the street and then back up to the property instead of taking a direct left.

arrival1

arrival2

arrival2b

The family room module arrives

arrival3

The entry module arrives next.

Somehow there was a mix-up and this module, which was scheduled to be set last arrived second. Later on there was a problem at the truckstop, where the modules were waiting. The trucks just couldn't get out fast enough because it was really congested when modules number 2 and 3 were finally called.

Site Access

The pepper trees lining our street were too low and there wasn't enough room to maneuver on our frontage street so we had to cut some branches so the modules could pass through, the only trouble was that we didn't have a chainsaw! David quickly drove down the street to the local backhoe operator/handyman's house and he fortunately was home and had a working chainsaw. Whew! The crane was running $500 an hour.

access1

The trees are too close.

access2

Thanks one of the guys from the set crew the trees are quickly pruned. He did this on a very wobbly ladder and it looked a little scary.

Even with the trees trimmed it was still close:

access3

access4

Setting up the modules for the crane

Even after the trees were trimmed the truck driver just couldn't get the truck positioned right for the crane. The wheels of the trailer, that the modules were sitting on didn't have the capability to turn and there still wasn't enough room on the street for the driver to turn the truck to the right position. The improvised solution was to lift the rear of the trailer with the crane to orient the trailer so that the truck driver could then move it into position. Once the crane lifted the rear of the trailer, it took sheer manpower to nudge the trailer and the module.

Some photos:

positioning1

positioning2

For me, this was the most frightening aspect of the day. I trusted the strength of the crane and the rigging to hold the house safely but when they moved the end of the trailer, the modules tipped a little to the side. They were strapped tightly to the trailer but it sure looked precarious!

Family room module set 10:15AM

One the module was positioned, the rigging and setting was relatively quick.

Photos:

Familyset1

familyset2

family set3

family set4

family set 5

family set 6

family set 7

family set 8

family set 9

Shims have been placed under all of the modules. On Monday the set crew will return to remove the shims, lower the house with jacks and bolt everything together. The modules were set this way so the crane company could remove their very costly slings from underneath the modules.

Pantry module set 11:30

As I mentioned earlier, there was some delay in getting the second and third module on site. We waited with nothing to do and the crane running for almost an hour. We were very happy when we saw the pantry module finally arrive.

As before, the rear of the trailer bed was lifted with the crane.

positioning3

The family room module was definitely the most difficult since it was the largest and because we were sorting out the access problem. The pantry module set went rather fast.

Photos of the set:

pantry set1

pantry set2

pantry set3

pantry set4

pantry set5

pantry set6

Bedroom module set approx12:30PM

This was really cool to watch since the bedroom module was lifted over the family room and pantry module.

The tried and true method of lifting the rear of the module's trailer bed was applied again.

positioning bedroom1

positioning bedroom2

positioning bedroom3

Set photos:

bedroom set1

bedroom set2

bedroom set3

bedroom set4

bedroom set5

bedroom set6

bedroom set7

Entry module set 2:00PM

Photos:

entry1

entry2

entry3

entry4

Interior shot the wood supports will be removed soon: interior

Misc.

We went overtime and ended up owing $1800 more to the crane company for a total of $6,800. I never thought it would be that high, but I'm glad that the house is here. We've had so many last minute expenses and we're finally learning to deal with surprises.

This page Copyright © LiveModern, Inc. and by the Contributing Author(s) above, if any. Sage, S. R. (2005, August 13). Set Day Recap. Retrieved August 29, 2008, from LiveModern: Your Best Modern Home Web site: http://livemodern.com/Members/SaraSage/blog/blogentry.2005-08-13.4189130138.
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That looks great....

Posted by Mod House at 08-14-2005 03:48

Thanks for posting the photos and keeping us updated on your saga.

WOO HOO!!

Posted by jim golden at 08-14-2005 09:13

wow Sara, you all must be totally stoked! you have a house an it's not in Utah!

CONGRATS!

those photos are pretty amazing! The module up in the air, those crane lifting the truck ones are pretty wild too!

thx for the post, I know you all must be shot

jim

the set story

Posted by Gregory La Vardera at 08-14-2005 11:20

Your crew was resourceful to shimmy the trailers over like that. But that obviously added time to the whole process.

I would not want to be the carpenters working on the house across the street on Monday - a whole house appears on your foundation, and they face another day framing in the sun!

Neighbors, etc.

Posted by Sara R. Sage at 08-14-2005 22:10

Oh yes, our poor neighbor... He is a Finnish finish carpenter (yes, it does happen) and he and his father are building a house for his family.

It was really sad... on the same day of our set he was eagerly awaiting his roof trusses. They finally came on Friday but the order was wrong and he now has an eight week lead time for the replacements! We felt so bad for him; I bet he was really looking forward to getting some shade.

By the way, we are totally amazed with how cool our house remains without any form of artificial cold air. The cross breezes that were built into the house are really effective. The evaporative cooler will be a perfect match since we'll need to keep the windows open for it to run.

Fantastic!

Posted by Michael at 08-14-2005 13:16

Thanks for posting these pics and congratulations on getting the modules set. What an exciting day.

WOW!

Posted by richierod at 08-14-2005 13:57

Just........... Wow!

Heroic

Posted by Mark Fojas at 08-15-2005 00:56

Sara, David,

Really, what you have just accomplished is nothing short of heroic. Your project has broken the ground for the rest of us who want an affordable modern prefab. Please continue on with the blog and let us know how things are progressing. We are in it for the long haul like yourselves.

Question: What were the total costs excluding land, but including things such as set crew and foundation work. I could probably piece it together from your previous posts, but it would be nice to see the running tally. Perhaps you could do this after all the IKEA fixtures are in...

Also, would Irontown homes discount for additional identical modules to the one you built?

Thanks again,

Mark

oh yeah baby!

Posted by Zachary Anderson at 08-15-2005 06:16

congratulations!

and, i think you've set the record for # of [word] pictures in a post, eh? thanks so much for that.

i second the thought that it would be nice to see a running tally of costs/projected costs at this point.

it's too bad about the extra crane expenses. esp. when that seems to have been somewhat due to poor planning? on the side of the manufacturer/drivers.

Budget and progress

Posted by Sara R. Sage at 08-17-2005 18:24

I would like to post the budget at the end of the week. We still have to hire a few more contractors for finish work and I'm not sure what the cost will be.

Our second set day was today and the house is now bolted and on the foundation. It looks great and now all the the doors shut properly. The entry module almost fell over on its side when they were jacking it up. It has a large eave on two sides and it a very light module so when the jacks lifted it up, they lifted it up with too much force. Fortunately, the set crew acted quickly and saved it from disaster.

What type of house is this?

Posted by Erica Sherwood at 08-17-2005 18:42

What company makes this house shown in the photos?

its a custom design

Posted by Gregory La Vardera at 08-17-2005 18:51

It is a custom design by the Sages and myself, and it was constructed by Iron Townhomes of Provo Utah. If you are interested in the design then contact me at glv@lamidesign.com and we can discuss adapting the design for you.

Happy Days!

Posted by Richard MacLeod at 08-30-2005 11:45

Thanks for this amazing post - after reading your blog for so long, I've been waiting for this post for some time... lol

Great job... my wife and I are still about a 12-18 months away from any formal planning - but you've definatly educated me on a number of things - Thanks for that!.

Greg - nice work!

anything New ?

Posted by keith reeves at 11-04-2005 14:44

Sara,you have stimulated our appetite and left us wanting more !

I'm sure you are still very busy , but ,a glimpse into your progress would be tastey.

They are IN!

Posted by Gregory La Vardera at 11-04-2005 16:04

Sara emailed me with some photos and told me they are living in the house. Exterior and interior are still being finished. I think she has been very busy with it and unable to get back to post, but she is taking pictures. I have been reluctant to post them on my blog because I don't want to rob her the pleasure of showing it.