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Cutting steel with fire

by Jeffrey Rous posted on 06-20-2007 09:57 last modified 07-24-2007 10:41

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Is there anything cooler than cutting steel with fire? Perhaps a bit surprisingly, the structural steel has gone more smoothly than any other part of the project thus far.

By the time I showed up -- 9am -- on the day the structural steel was suppoed to start going up, they already had 6 columns up. Rain caused some delay, but the steel went up pretty quickly. There are still about 11 pieces left for structure, but they won't go up until the second floor is decked.

As you can also see in the photo, the steel/eps panels are starting to go up. For some reason, they are not going in as smoothly as we hoped (I know, what the heck were we thinking daring to hope something would go smoothly). It seems they were made with pretty tight tolerances and steel is not very forgiving. The company that made the panels had a bit of an upheaval and our house was one of two caught in the middle of it. About 15 panels were missing, a bunch were the wrong size, etc. Thankfully, the owner has made three trips to Dallas already to get things right for us. We still are not there yet, but at least everyone is busy. It is kind of like taking the long way to avoid a traffic jam... It might not save you much time in the end, but it always feels better to be doing somthing than just sitting around.

Some good news, we did get our garage door at 1/2 price because the company had 20 surplus 16x7 flat panel doors in white. That works out to $450 installed. WHoo-hoo! Also, as much as I like the Modern Fan company ball fan ($270 each -- we need 5), Home Depot now sells an industrial fan (Dayton, Westinghouse, Ellington make similar fans) for $60. It has plastic blades, so I don't feel so bad about having them mounted on 8' ceilings (all but one of the Dayton fans suggest a 10' minimum blade height, partly because of the steel blades -- ouch!). Also nice about the HD model (Hampton Bay), it has a mount which allows for angled ceilings. All of the other industrial fans are meant for flat ceilings. Although aesthetically, with a higher and flat ceiling, I like the white Ellington industrial/utility fan. I love the way the blades turn up at the ends.

This page Copyright © LiveModern, Inc. and by the Contributing Author(s) above, if any. Rous, J. (2007, June 20). Cutting steel with fire. Retrieved November 23, 2008, from LiveModern: Your Best Modern Home Web site: http://livemodern.com/Members/Rous/blog/blogentry.2007-06-20.1170365551.
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What a sight!

Posted by Gregory La Vardera at 06-20-2007 22:24
Its been a long time coming Jeff - congratulations.

The steel frame will go up fast.

Not so fast.

Posted by Jeffrey Rous at 06-22-2007 10:11
The combination of close tolerances, an uneven foundation and rain has meant that we are averaging about 1 wall segment (10 on the first floor) per day. I really hope that once we get to the second floor -- which should be level at least -- we will pick up speed. You know, after three years of drought, I cannot believe we are almost 9 inches over our usual rainfall at this point in the year. The site looks like a set from Apocalypse Now.